MANALI GROUP is one of
the leading Heavy Engineering Equipment Manufacturer set up over
decades ago to meet the ever growing and exacting needs of the
industrial core sector. During
the course of our operation we have been associated with almost every
major Sectors that have been set up in the field of Power, Oil, Steel, Mining, Railways, Cement, Sugar, Defense, Petrochemicals and Construction
Industry.
MANALI
has
different manufacturing units in India, and about 25 are the approved
sub – contractors units have a total strength of 5500 work
force backed by 1350 Nos most modern sophisticated, versatile machine
tools. We acquired a prestigious position in Indian Heavy
Industries as an Equipment Builder, Technology Supplier and Turnkey
Contractor of large Projects. With
over 22 years of engineering experience,
technical know-how coupled
with modern design, manufacturing, NDT facilities.
OUR
FACILITIES
 |
Full
fledged computerized design office with
CAD Stations, Scanners, Plotters etc. for carrying out
detail designing work. |
|
Heavy
Machine Building Shops - equipped with more than 450 conventional
and CNC Machine Tools
with machining capacity upto 50 tons, single piece, Heavy Material
Handling, Structural and Technological Fabrication, Heat
Treatment & Stress Relieving, Testing (Chemical & Physical
Labs, Spectrometer, NDT-Die Penetrant, Ultrasonic Magnetic
Particle, Radiography etc.) and
other industry related facilities. |
|
ISO
9002 accredited Cast
Steel/Alloy Steel, Grey Iron and SG Iron
Foundry with an annual capacity of 18000 tons per annum
producing castings weighing
from 20 kg to 16 ton single piece in finish machined and upto 22
ton in cast condition.
We have an annual capacity of 28000 tons per annum
in Iron Castings weighing
from 50 kg to 32 ton single piece in as cast or in finish
machined condition. |
|
S.G.
Iron Castings single piece upto
10 Ton. |
|
Forge
shop producing open and close die forgings
upto 5 tonne single piece. |
|
Fully equipped to undertake complete turnkey work of
revamping of old Equipments with imported hydraulics/electronic components
and give the equipment with
12 months guarantee. |
The
operations of our Company is divided into two
Major Divisions.
1.
Manufacturing Division
2.
Turnkey Division
MANUFACTURING DIVISION:
This
division comprises of eight manufacturing plants located in the
India, under one
roof. We have facilities
for Heavy Fabrication, Machine Shop equipped with large size Machine
Tools both CNC and manual of reputed foreign manufacturers,
a light Machine & Fabrication
Shop, Alloy Steel Foundry and Grey Iron Foundry.
EQUIPMENT MANUFACTURING (CONSTRUCTION/MATERIAL HANDLING & MINING)
We
are manufacturing following
Equipments in our plants:
(1)
Loader Cum Excavator
(2)
Single Drum Vibratory Roller
(3)
Double Drum Vibratory Roller
(4)
10 T ‘Pick N Carry’ Mobile Crane
(5)
15 T ‘Pick N Carry’ Mobile Crane
(6)
Front End Loader
(7)
Excavator
(8)
Side Discharge Loader
(9)
Crawler mounted mobile Universal Drill
(10)
Part and components for Excavator and Loader
All the above equipments being manufactured by us are of the
highest quality materials and workman ship and each equipment is
carefully tested for full efficiency prior to dispatch.
OUR EXPERIENCE IN POWER PLANTS:
Over
the past several decades, we have very successfully manufactured items
for the Thermal, Hydro, Atomic
and Wind Mill power plants, a representative list of the items are
mentioned below:-
|
Sl.No
|
Item
|
Sl.No
|
Item
|
|
0.1
|
Vertical
Mill
|
1.1
|
Engineering
Items
|
|
1.1.1
|
Separator
Body
|
1.1.2
|
Mill
Side Air Inlet Housing
|
|
1.1.3
|
Roller
Assembly
|
1.1.4
|
Exhauster
Casing
|
|
1.1.5
|
Grinding
Roll
|
1.1.6
|
Classifier
& Conveyor Assembly
|
|
1.1.7
|
Mill
Bottom
|
1.1.8
|
Air
Seal Housing
|
|
1.2
|
CASTINGS
|
1.2.1
|
Mill
Base & Gear Housing
|
|
1.2.2
|
Upper
& Lower Skirt Segments
|
1.2.3
|
General
Opening Cover
|
|
1.2.4
|
Suction
Cone (Top & Bottom)
|
1.3
|
Other
Engineering Items
|
|
1.3.1
|
Sheaves
|
1.3.2
|
Bearing
Shell
|
|
1.3.3
|
Connecting
Head Cover
|
1.3.4
|
Shaft
|
|
1.3.5
|
Pedestal
|
1.3.6
|
Mounting
Plate
|
|
1.3.7
|
24”
Coal Valve Body
|
1.3.8
|
Tanks
|
|
1.3.9
|
Frame
End Studded
|
1.3.10
|
Cheeks
Castings
|
|
1.3.11
|
Hold
Down Ring
|
1.3.12
|
Drive
Joint
|
|
1.3.13
|
Ni-Hard
Coal Crushing Ring
|
1.3.14
|
Throat
Armour Liners (Ni-Hard)
|
|
2.0
|
Ball
Mill
|
2.1
|
Top
Bottom Grinding Ring
|
|
|
|
|
|
|
3.0
|
Circulation
Water Pumps
|
3.1
|
Branch
Delivery
|
|
3.2
|
Plate
Foundation
|
3.3
|
Pipe
Top Support
|
|
3.4
|
Pipe
Intermediate Support
|
3.5
|
Pipe
Bottom Support
|
|
3.6
|
Spider
Intermediate Bearing Bracket
|
3.7
|
Pump
Casing
|
|
3.8
|
Bell
Mouth
|
3.9
|
Impeller
|
|
3.10
|
Gland
|
3.11
|
Gland
Bowl
|
|
3.12
|
Booster
Pump (Top & Bottom)
|
3.13
|
M.O.P.
Casing (Top & Bottom)
|
|
4.0
|
Condensate
Extraction Pumps
|
4.1
|
First
Stage Pump Casing
|
|
4.2
|
Interstage
Pump Casing
|
4.3
|
Delivery
Stage Pump Casing
|
|
4.4
|
Raising
Main
|
4.5
|
Suction
Bell Mouth
|
|
4.6
|
Impeller
|
|
|
|
|
HYDEL POWER
|
|
|
|
0.1
|
Stator
Frame Sole Plate
|
0.2
|
Stator
Core Clamping Assembly
|
|
0.3
|
Upper
Bearing Bracket
|
0.4
|
Lower
Bearing Bracket
|
|
0.5
|
Upper
Floor
|
0.6
|
Collector
Hood
|
|
0.7
|
Stator
Handling Tooling
|
0.8
|
Stator
Stacking Tooling
|
|
0.9
|
Rotor
Stacking
|
10
|
Spiral
Casing
|
|
11.
|
Stator
Stand
|
12
|
Rotor
Spinder
|
|
13.
|
Body
|
14.
|
Impeller
|
|
15
|
Draft
Tube
|
16.
|
Stay
Ring
|
|
17.
|
Clamping
Rotor Rim
|
18
|
Bearing
Track
|
|
19.
|
Lower
Guide Bearing
|
20
|
Concrete
Volute Pumps
|
|
21.
|
Vertical
Turbine Pumps
|
22.
|
Booster
Pumps
|
IN
WIND MILL:
We
are also manufacturing Wind Mill Components like Fabricated “Tower,
Round Parts, Rotor Hubs and Flanges
etc. A copy of reference
list is enclosed herewith for your ready reference.
TURNKEY CONTRACT DIVISION:
In
the Turnkey Contract Division we undertake Contracts on turnkey basis
with Consortium Partners well known the world over. The turnkey division
is normally headed by a very Senior Qualified
Person to Monitor the Project Management of the Division.
The Turnkey Project Divisions are based in NEW DELHI
manned by over 80 Engineers from disciplines ranging from
expertise, technology, engineering and project co-ordination.
The in- house engineering activities are aided by a most modern
EDP Centre and CAD/CAM facilities to support the requirements of
basic & detailed engineering and
project management.
AVAILABILITY OF
EXTENSIVE TURNKEY FACILITIES.
We
have a fully equipped design, engineering and project management office
equipped with highly experienced engineers in
NEW DELHI to undertake the complete design and engineering of
even very specialized Fire Protection Systems.
In
addition to the above, we have a huge infrastructure facilities of man
Power & Machinery
deployed at the various sites, which can execute big contracts.
CAPACITY:
We
are in a position to supply / sale 1000 Tons of structural steels per
month, which is readily available in our stock yard.
Supply can be
improved to meet your specific COSTS:
We have the capability to supply the goods by Road / Railway,
ensuring delivery of the goods in shortest possible time and in most
safe condition, as we are having
a fleet of cranes / tractor-trailers, for material handling.
These Machines are always available to meet
the urgencies.
CIVIL CONSTRUCTION
WE
ARE IN THE FIELD OF THE CIVIL CONSTRUCTION OF HIGH RISE BUILDINGS,
ROADS, BRIDGES ETC
INTERNATIONAL TRADINGS
Apart
from all these activities we are doing the international trading of the
followings:
- UREA
46%
- STEEL
- CEMENT
OF ALL GRADES
- HMS
- FUEL
OIL
- EARTH
MOVING MACHINERY
- WORK
SHOP MACHINERY NEW AND OLD
Email
to:
info@manaligroup.com